IC200CPUE05-CG - CPU Module

SPECIFICATIONS

Part No.: IC200CPUE05-CG
Manufacturer: General Electric
Country of Manufacture: United States of America (USA)
I/O Capacity: Supports up to 64 modules and 2048 I/O points
Port 1: RS-232, 9-pin female connector.
Port 2: RS-485, 15-pin female D-sub connector
Product Type: CPU Module
Availability: In Stock
Series: VersaMax

Functional Description

IC200CPUE05-CG is a CPU Module developed by GE. It is part of the VersaMax series. It is a powerful CPU module designed by GE for the VersaMax series, intended to serve as the central controller in industrial automation systems. This CPU module is equipped with a variety of features that make it highly versatile and capable of managing a large number of I/O points and modules.

Features

• Designed to act as the system controller for up to 64 I/O modules, making it suitable for complex automation systems with extensive input/output requirements.
• It supports a maximum of 2048 I/O points, ensuring that it can handle large-scale operations with ease.
• It features a built-in Ethernet interface that allows it to communicate over a 10BaseT network. This interface supports both half and full-duplex operation, with automatic sensing that typically eliminates the need for user configuration.
• This Ethernet capability enables the CPU to easily communicate with host computers or other GE Fanuc PLCs, facilitating data access and system integration.
• Direct connection to RS-485/RS-232 adapters for programming and configuration.
• Compatible with a wide range of I/O modules within the VersaMax series, making it a flexible choice for system expansions or upgrades.

Serial Ports

• Port 1 (RS-232): This port comes with a 9-pin female connector and is primarily used for CPU operations. It can be configured for Serial I/O, SNP (Series Ninety Protocol) slave, and RTU (Remote Terminal Unit) slave operations. When the CPU is configured for Serial I/O, if enters, Stop mode, Port 1 will automatically revert to SNP slave mode.
• Port 2 (RS-485): This port is equipped with a 15-pin female D-sub connector and can be used for programming, configuration, and updates. It is also capable of supplying power (up to 100 mA at 5VDC) to an external device, making it useful for powering small peripherals directly.
• Automatic Switching: When using either port for RTU operations, the system automatically switches to SNP slave mode, ensuring seamless communication and control.

Operational Flexibility

• Ethernet Restart Pushbutton: If Port 1 is configured for CPU use, its mode can be forcibly changed using the Ethernet Restart pushbutton. The port will remain in this mode until the PLC is power cycled or the button is pressed again, offering a convenient way to reset or adjust operations without needing to shut down the entire system.
• Automatic Mode Reversion: In scenarios where the CPU enters Stop mode, and Port 1 is set for Serial I/O, the port will automatically return to SNP slave mode, ensuring continued communication.

EMC Installation Requirements

To comply with EN 55011 and FCC Class A radiated emissions, the control system that houses the module must be mounted in a metal enclosure if three or more modules are used. All surfaces of the enclosure must be grounded to adjacent surfaces to ensure electrical conductivity. External wiring must be routed through metal conduit or an equivalent, with the conduit securely mounted to the enclosure for proper grounding. Additionally, during installation, operation, or maintenance, personnel must ensure electrostatic discharge (ESD) is prevented by using grounded ESD straps or similar measures.

Installation Location

The module is specifically designed for use with the VersaMax system. Since the system components are considered open equipment with accessible live electrical parts, they must be installed within an enclosure that meets safety standards. At a minimum, the enclosure must provide protection against solid objects as small as 12mm, equating to a NEMA/UL Type 1 or IEC60529 IP20 rating, which ensures a pollution degree 2 environment. For further installation instructions, refer to the VersaMax Modules, Power Supplies, and Carriers User's Manual, GFK-1504.

Pre-Installation Check

Before installation, it is crucial to carefully inspect all shipping containers for any damage. If the equipment shows signs of damage, it is important to notify the delivery service immediately and save the shipping container for inspection. After unpacking, record all serial numbers for inventory and future reference. It is advisable to retain the shipping containers and packing material for potential future transportation needs.

Module Installation

The module can be mounted on either a horizontal or vertical DIN rail. When mounting on a vertical DIN rail, ensure the CPU module is placed at the bottom. The CPU and connecting carriers must be installed on the same section of 35mm (1.38in) x 7.5mm (.3in) DIN rail, which should be 1mm (.04in) thick. The recommended material is steel, and the rail must be electrically grounded for proper EMC protection. The rail must have a conductive, corrosion-resistant finish. It is essential to install the DIN rail with screws spaced approximately 15.24cm (6in) apart for vibration resistance. The rated thermal specifications for the CPU module depend on maintaining a clearance of 50.8mm (2in) above and below the equipment and 25.4mm (1 inch) to the left of the CPU module. Additional clearance is needed for power wiring, serial ports, and Ethernet cables.

Using the Ethernet Port

It comes with a built-in Ethernet interface, enabling communication over a 10BaseT network. The module supports both half-duplex and full-duplex operation, with automatic detection of the mode. It can operate with 10/100 hubs, allowing communication on a network with devices running at up to 100Mb.

The Ethernet interface facilitates several functions:

• Ethernet Global Data: The CPU supports up to 32 simultaneous Ethernet Global Data exchanges, which enables efficient periodic data transfer on the LAN. Both Produced and Consumed exchanges can be configured, supporting up to 1200 data ranges across all exchanges.
• Accessing CPU Data: It enables external devices, such as host computers or other PLCs, to access the CPU data. The module supports up to eight SRTP Server connections, allowing simultaneous communication with other SRTP client devices on the network.
• Communication with Multiple Devices: The Ethernet interface’s multiplexing capabilities allow the CPU to communicate with several devices at once, leveraging the high capacity of the Ethernet network.
• Remote Communication: The CPU can be connected to other networks via IP routers, and communication with remote computers is possible through PPP (Point-to-Point Protocol) or SLIP (Serial Line Protocol) using modems or serial lines. This makes remote communication across TCP/IP networks efficient and flexible.

The WOC team is always available to help you with your Mark I and II requirements. For more information, please contact WOC.

Frequently Asked Questions

What is IC200CPUE05-CG?
It is a CPU module developed by GE under VersaMax series.

What is the function of the built-in Ethernet interface?
The built-in Ethernet interface allows to communicate over a 10BaseT network, supporting both half- and full-duplex operations. It enables the CPU to communicate with host computers and other GE Fanuc PLCs, facilitating data access and system integration.

Can the module automatically switch communication modes?
Yes, when either serial port is used for RTU operations, the module automatically switches to SNP slave mode. Additionally, if the CPU is in Stop mode and configured for Serial I/O, Port 1 will automatically revert to SNP slave mode.

What is the purpose of the Ethernet Restart pushbutton?
The Ethernet Restart pushbutton allows users to forcibly change the mode of Port 1 if it is configured for CPU use. The port will remain in the forced mode until the PLC is power cycled or the pushbutton is pressed again, providing a quick way to reset or adjust the port’s operation.