Bently Nevada's condition monitoring systems use real-time data from sensors, including vibration and other parameters, combined with monitoring software. This allows remote oversight of machine conditions & quick response to issues. It alerts whenever changes are detected in machine health to promptly evaluate and decide if corrective measures are required. <...
Whether your facility is well-equipped or in the early stages of adopting condition monitoring, WOC offers more than just an array of monitoring products. The maintenance sector is saturated with numerous monitoring solutions and technology partners, making it challenging to make the right choice. However, when you start considering a comprehensive solution for your entire plant, the options become more limited. Only a handful of companies provide a genuine, all-encompassing solution that unifies hardware, software, and services for plant-wide monitoring.
Bently Nevada�s advanced Machinery Monitoring Systems provide the following benefits:
Condition Monitoring: Bently Nevada condition monitoring systems enable you to conduct extended assessments of your assets' well-being, facilitating proactive and cost-efficient planning for interventions well in advance of potential faults. Bently Nevada provides a comprehensive range of condition-monitoring hardware, combined with the most cutting-edge condition-monitoring software in the industry, known as System 1.
Wireless Condition Monitoring: Bently Nevada's Ranger Pro provides a wireless vibration sensor and condition monitoring system, enabling users to gather outstanding condition monitoring data from machines in remote or hazardous locations, all without the requirement for costly field wiring. The data quality is so impressive that it often allows for direct diagnosis, eliminating the need for portable devices to gather additional data.
Machinery Protection: Safeguard your vital machine assets with Bently Nevada's range of online machinery protection systems. These systems maintain constant vigilance over the vibration levels of your crucial equipment, notifying you or even initiating shutdown procedures if predefined thresholds are surpassed. Beyond their core protection capabilities, these systems offer extensive asset health monitoring, empowering advanced maintenance planning for timely and cost-effective interventions well before faults arise.
Distributed Vibration Monitoring: Distributed systems are strategically positioned near the machinery they monitor, effectively minimizing the need for expensive field wiring. These systems employ networks to consolidate data from various devices, enabling centralized monitoring. Bently Nevada offers a wide array of distributed condition monitoring systems, ranging from high-performance protection systems to budget-friendly wireless condition monitoring solutions, covering a broad spectrum of needs.
Manufacturing facilities serve as the lifeblood of industrial enterprises worldwide. Embracing proactive predictive maintenance practices goes beyond effective plant management; it translates into sound business principles. Currently, only a small fraction, between 3% to 5%, of the available data is harnessed for critical operational decisions. The key lies in digitalization, as it unlocks the immense reservoir of untapped information within your operations. By interconnecting data, insights, and self-improving models across your entire operation, you can enhance capital efficiency, boost profitability, reduce expenses, and optimize the allocation of valuable resources.
Reduce operational downtime and optimize production: It's essential to recognize that 90% of failures are not tied to specific time intervals. For numerous assets, failure can result in significant or complete production loss, often translating into daily losses ranging from tens of thousands to millions of dollars. While industries often prioritize the larger, costlier machinery, it's crucial not to overlook the smaller supporting machines. Concentrating on the machines generating revenue is vital, but equal importance should be placed on the machines that, if they fail, can disrupt the operation of the revenue-generating machinery.
Increase Safety: Depending solely on handheld devices for monitoring machine health can pose avoidable risks to factory workers in our highly automated facilities. Additionally, sporadic and severe breakdowns resulting from maintenance lapses can heighten employees' exposure to unsafe conditions and the potential for environmental disasters.
Reduce Maintenance Coast: When examined on an individual asset basis, maintenance expenses for plant-wide assets may seem relatively small. Nevertheless, when considered collectively across the numerous assets found in a typical plant, these costs can accumulate significantly. Decreasing maintenance costs for each asset, even by a modest 10%, can exert a substantial influence on overall plant profitability. Condition monitoring serves as a strategic tool that provides enhanced insight into planning and asset management, enabling proactive maintenance actions to be taken before functional failures occur.
WOC has the largest stock of Bently Nevada Replacement Parts. We can also repair your faulty boards. WORLD OF CONTROLS can also supply unused and rebuilt backed-up with a warranty. Our team of experts is available round the clock to support your OEM needs. Our team of experts at WOC is happy to assist you with any of your automation requirements. For pricing and availability on any parts and repairs, kindly get in touch with our team by phone or email.
Why are condition monitoring systems important for industrial applications?
Condition monitoring systems are crucial for the early detection of equipment problems and abnormalities. They help prevent costly breakdowns, reduce downtime, and extend the lifespan of machinery, ultimately improving operational efficiency and safety.
What types of industries benefit from Bently Nevada condition monitoring systems?
Bently Nevada's systems are widely used in industries such as oil and gas, power generation, manufacturing, aerospace, and more. Any industry that relies on critical machinery can benefit from their solutions.
How do vibration sensors work in condition monitoring systems?
Vibration sensors measure the vibration levels of machinery. They convert mechanical vibrations into electrical signals, which are then analyzed to detect abnormal vibrations that may indicate equipment issues.
